HYDROFORCE
ENGINEERING
+372 5669 94 64
office@hydroforce.ee
Small batches or prototyping: CNC machining: from 100 units, suitable for precision parts requiring intricate designs or rapid prototyping.
Pre-production validation:
100% tooling validation: Ensures all molds and dies meet design specifications before production begins.
Material testing: Comprehensive analysis of raw materials to verify mechanical properties and chemical composition.
First Article Inspection (FAI): Detailed examination of the first production units to confirm compliance with design requirements.
Specialized Processes:
Surface Finishing: Offers a range of surface treatments, including anodizing, powder coating, and electroplating.
Welding and Joining: Expertise in MIG, TIG, and laser welding for assembling complex metal structures and hydraulic cylinders.
Spectrochemical Analysis: Comprehensive analysis of alloy composition to ensure material quality and compliance with specifications.
Tensile/Compression Mechanical Testing: Evaluating the mechanical properties of materials to confirm they meet required strength and durability standards.
Dimensional Inspection: Measuring raw materials to verify compliance with specified dimensions before production.
Supplier Quality Audits: Regular assessments of suppliers to ensure consistent quality of incoming materials.
Material Certification Review: Verification of material certifications (e.g., ISO 9001, ASTM) to ensure compliance with industry standards.
Chemical Composition Testing: Detailed analysis of chemical composition to detect any impurities or deviations from specifications.
Coordinate Measuring Machines (CMM): Utilizing CMM with a margin of error of less than 3μm for precise measurements during production.
Quality Checkpoints: Implementing quality checkpoints every 45 machine operating hours to monitor production consistency.
Real-Time Data Monitoring: Employing automated systems to track production parameters and detect deviations immediately.
Operator Training: Ensuring operators are trained in quality monitoring techniques to enhance in-process inspections.
Machine Calibration: Regular calibration of production machinery to maintain precision and accuracy.
Process Control Charts: Using statistical process control (SPC) charts to monitor and adjust production processes in real-time.
Geometric Parameter Verification: Detailed verification of 8 critical geometric parameters to ensure product specifications are met.
Fastener Torque Calibration: Regular calibration of torque settings for fasteners to ensure proper assembly and safety.
Functional Testing: Conducting functional tests on final products to verify performance under operational conditions.
Documentation Review: Comprehensive review of all inspection documentation to ensure traceability and compliance with quality standards.
Visual Inspection: Conducting thorough visual inspections for surface defects (e.g. chips and cracks) or cosmetic issues (burrs, scratches, etc.).
Packaging Inspection: Verifying that packaging meets specifications to prevent damage during shipping.
