Hydraulic Cylinders
Design and Production for All Tasks and Operating Conditions
Our company specializes in the production of highly loaded, non-standard and precision hydraulic cylinders designed for the most demanding operating conditions. From compact cylinders for mobile equipment to telescopic systems operating under 500+bar pressure, we develop custom solutions to meet any customer's requirements.
Why Choose Hydroforce?
Leading expertise in hydraulic cylinder design and manufacturing
- Full-cycle production: design, CNC machining, assembly, testing, and finishing — all under one roof
- From simple standard cylinders to complex telescopic systems and cylinders for aggressive environments
- Expert engineering support at every stage of the project with advanced CAD/CAM systems
- Consistent quality and full technical documentation compliant with ISO / DIN / DNV / ABS / API
- Custom solutions for the most demanding operating conditions and specifications
- 30+ years of experience serving industries worldwide
Technical Capabilities
Advanced manufacturing solutions for every hydraulic challenge
Parameters
- Bore / Rod diameter: up to 1000 mm
- Total cylinder length: up to 16000 mm
- Number of telescopic stages: up to 9
- Working pressures: 500 bar and above
- Operating temperature: from -50°C to +200°C
- Rod coatings: Chrome plating (hard, triplex), Titanium Nitride (TiN), Ceramics
- Materials: Carbon steel, stainless steel, titanium, bronze, exotic alloys
- Sealing systems: Parker, Hallite, Merkel, custom solutions
- Sensors: Position, pressure, temperature and other
- Protocols: CANopen, IO-link, analog signals
Capabilities
- Telescopic cylinders for lifters and mining trucks
- Plunger-type cylinders with precision sealing and piston feedback
- Synchronized multi-point lifting systems for large structures
- Cylinders with integrated sensors for stroke, pressure, and temperature
- Twin cylinders for confined space installations
- Marine-grade cylinders with offshore corrosion protection and DNV/ABS certification
Custom Hydraulic Cylinders
We specialize in challenges that standard solutions can't meet. Our experience includes:
Heavy-Duty Hydraulic Cylinders
Final stage production - after testing and ready for shipment
Ready for Shipment
Custom Solutions
Industrial Applications
Quality Testing
Applications
Precision hydraulic solutions across diverse industrial sectors
Mechanical Engineering
Presses, manipulators, automation systems
Construction
Telescopic lift cylinders, cranes, dump trucks
Military and Aerospace
High-reliability specialized hydraulic cylinders
Mining and Metallurgy
Blast furnaces, manipulators, heavy equipment
Forestry
Crane, grapple, felling head and stabiliser cylinders
Municipal Equipment
Bin-lifter, compaction, plough and tipping cylinders
Project Development Stages
- Task analysis and technical specification (RFQ/TOR)
- Design and modeling including FEA simulation
- Manufacturing on high-precision equipment (DMG MORI, Haas)
- Assembly, sealing, and dimensional inspection
- Testing for pressure, leakage, and fatigue
- Shipment with documentation, packaging, and certifications
Quality Assurance & Testing
- Every cylinder undergoes 100% final testing
- Load testing at working and overpressures
- Dimensional and tolerance inspection
- Electronic functionality testing (if applicable)
- Engineering drawings and material certificates
- Strength calculations and test protocols
Ready to Order Custom Hydraulic Cylinders?
Contact our engineering team for technical consultation and custom manufacturing quote